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Bio Soluble Ceramic Fiber Insulation Blanket

Bio Soluble Ceramic Fiber Insulation Blanket

YUFENG WOOL® Bio Soluble Fiber Blanket is a body soluble fiber that utilizing a unique spinning technology and mechanical properties . These special fibers are made from a blend of calcium ,silica and magnesium which give fiber the ability to support continuous applications under high temperature conditions. Yufeng® Soluble Fiber Blanket is flexible and competent in treating with the refractory linings ,thermal insulation and metals transfer , it has been proven superior and eco-friendly to traditional refractory ceramic fibers The Soluble Fiber Blanket meets European regulatory requirement : Directive 97/69/EC Standard Densities: 6, 8, lbs./cu. ft. (96, 128 kg/m3) Standard Thicknesses:, 1", 2" Standard Widths: 24" and 48" (Other specifications manufacture according to the customer request.) Standard Packaging: Carton Boxes

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Size:7320 x 610 x 25 mm:	Size:3660 x 610 x 50 mm
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Model:
YUFENG WOOL® BIO1000 BLANKET, YUFENG WOOL® BIO1300 BLANKET
Brand:
YUFENGWOOL®
Code:
68061010

YUFENG WOOL®Bio Soluble Fiber Blanket is a body soluble fiber that utilizing a unique spinning technology and mechanical properties .

These special fibers are made from a blend of calcium ,silica and magnesium which give fiber the ability to support continuous applications under high temperature conditions.

Yufeng Wool® Soluble Fiber Blanket is flexible and competent in treating with the refractory linings ,thermal insulation and metals transfer , it has been proven superior and eco-friendly to traditional refractory ceramic fibers

The Soluble Fiber Blanket meets European regulatory requirement : Directive 97/69/EC

Standard Densities: 6, 8, lbs./cu. ft. (96, 128 kg/m3)

Standard Thicknesses: 1", 2"

Standard Widths: 24" and 48"

(Other specifications manufacture according to the customer request.)

Standard Packaging: Carton Boxes

Typical Applications

*Back-up insulation for dense refractory

*Annealing furnace linings

*Stress relieving blanket

*Heat treatment furnace linings

*Crude heater linings etc …

Technical Data

		Unit	YUFENG WOOL® BIO1000 BLANKET		YUFENG WOOL® BIO1300 BLANKET
Classification Temperature		℃	1100		1300
Max Working Temperature		℃	1000		1100
Color			White		White
Density		Kg/M3	96	128	96	128
		lb/ft3	6	8	6	8
Tensile Strength		Mpa	≥0.045	≥0.06	≥0.05	≥0.06
Fiber Diameter		um	3-5		3-5
Shot Content		%	≤12		≤12
Linear Shrinkage after heating		%	≤1.5(1000℃*24h)		≤3.0 (1260℃*24h )
Thermal Conductivity at mean Temp. ℃(℉)	200℃	W/m.k	0.065	0.049	－	－
	400℃		0.098	0.087	0.11	0.10
	600℃		0.153	0.145	0.15	0.14
	800℃		0.212	0.191	0.22	0.20
Chemical Analysis	SiO2	%	55-65		70-80
	CaO	%	23-35		18-25
	MgO	%	5-10		0-4

The data are average results of test under standard procedures and are subject to variation. Results should not be used for specification purposes or creating any contractual obligation.

Superior Thermal Performance

The Bio-Soluble Ceramic Fiber Insulation Blanket demonstrates outstanding thermal properties, with continuous service temperatures reaching up to 1260°C (2300°F). This exceptional heat resistance makes it suitable for the most demanding industrial environments, including furnace linings, boiler insulation, and high-temperature equipment protection. The ceramic fiber blanket insulation maintains its structural integrity and insulating properties even under extreme thermal cycling conditions, ensuring long-term performance and reliability.

Low Thermal Conductivity

One of the most significant advantages of this ceramic fiber insulation blanket is its remarkably low thermal conductivity. The product’s fine fiber structure creates numerous tiny air pockets that effectively minimize heat transfer through conduction, convection, and radiation. This property allows for thinner insulation layers compared to conventional materials, optimizing space utilization while maintaining excellent thermal efficiency. The low thermal conductivity also contributes to energy savings by reducing heat loss in high-temperature processes.

Bio-Soluble Composition

Unlike traditional ceramic fibers, the Bio-Soluble Ceramic Fiber Insulation Blanket is formulated with bio-soluble components that demonstrate higher biosolubility in physiological fluids. This innovative composition addresses health and safety concerns associated with conventional refractory ceramic fibers, as the fibers are more readily cleared from the lungs if inhaled. This feature makes the product a safer alternative for both manufacturing personnel and end-users, aligning with modern occupational health standards and environmental regulations.

Excellent Chemical Stability

The ceramic fiber insulation blanket roll exhibits exceptional resistance to chemical attack from most acids, alkalis, and solvents (except hydrofluoric and phosphoric acids). This chemical stability ensures long-term performance in corrosive industrial environments, preventing degradation and maintaining insulating properties even when exposed to harsh chemical conditions. The product’s inert nature also makes it compatible with various industrial processes and materials.

Lightweight and Flexible

Despite its impressive thermal capabilities, the Bio-Soluble Ceramic Fiber Insulation Blanket remains lightweight and flexible, facilitating easy installation and handling. The ceramic fiber blanket insulation can be easily cut, shaped, and molded to fit complex geometries and irregular surfaces, reducing installation time and labor costs. This flexibility also allows for the creation of custom insulation solutions tailored to specific application requirements.

Advantages Over Traditional Insulation Materials

Enhanced Safety Profile

Compared to conventional ceramic fiber products, the Bio-Soluble Ceramic Fiber Insulation Blanket offers a significantly improved safety profile. The bio-soluble composition reduces potential health risks associated with fiber exposure, making it a preferred choice for applications where worker safety is paramount. This advantage is particularly valuable in industries with strict occupational health regulations and those prioritizing sustainable and safe working environments.

Superior Energy Efficiency

The excellent insulating properties of the ceramic fiber insulation blanket translate directly into improved energy efficiency for industrial processes. By minimizing heat loss, the product helps reduce fuel consumption and lower operating costs. The energy savings achieved through effective insulation can be substantial, particularly in high-temperature applications where thermal management is critical to process efficiency and economic viability.

Extended Service Life

The Bio-Soluble Ceramic Fiber Insulation Blanket demonstrates exceptional durability and resistance to thermal shock, ensuring extended service life even under demanding operating conditions. Unlike some traditional insulation materials that may degrade or compact over time, this ceramic fiber blanket insulation maintains its thickness and insulating properties throughout its operational life, reducing the need for frequent replacement and maintenance.

Versatility in Application

The product’s versatility extends to its compatibility with various installation methods and supplementary insulation materials. It can be used in conjunction with ceramic fiber insulation paper and ceramic fiber paper insulation to create multi-layer insulation systems optimized for specific thermal and mechanical requirements. This adaptability makes it suitable for a wide range of applications across different industries.